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Place a piece of
straight scrap wood across the horizontal-stabilizer saddle. Sight down
the fuselage and check to see if the wing joiner tube is aligned
parallel to the scrap piece of wood. If it is not, adjust the ends of
the fuselage sides until it is.
Double-check the end of the fuselage side to make sure it is straight
and the horizontal-stabilizer saddle is parallel to the joiner tube.
Glue the ends of the sides together.
At
formers F4 and F6, pull the top of the fuselage sides together and glue
the top portion of the sides to the formers. Insert formers F3 and F5,
and glue in place as shown on the plans.
Mark
the 1/4-plywood nose-gear mount and drill the
mounting holes for the nose gear. Glue the nose-gear mount in place in
the fuselage, along with the 1/4-balsa triangle
stock. Glue the 1/8-balsa nose-wheel-well ceiling
and 1/8-balsa cockpit floor in the fuselage.
Glue
the 3/16-balsa top sheeting in place from the
cockpit back to the horizontal-stabilizer saddle. Make sure the grain
runs crosswise to the fuselage length.
Using a couple of large C-clamps, carefully pull the forward ends of the
fuselage sides together and glue F1 in place. Adhere the 3/16-balsa top sheeting in place forward of the cockpit.
Glue
the bottom 3/16-balsa sheeting to the fuselage
bottom as shown on the plans. You might want to hold off sheeting the
bottom of the fuselage in the wing area until after you have mounted the
wing to the fuselage.
Set
the fuselage aside.
Wing:
Pin the 1/4 x 3/8-spruce
main spar to the plans. Lay the 1/4 x 3/8
aft spar on the plans, but don’t pin it in place there; you will need to
pull it up into the ribs after you glue them to the main spar.
Use
the R1 angle template that is shown on the plans to set rib R1 to the
correct angle for the wing dihedral. Don’t adhere R1 to any of the spars
or the LE and TE until you have installed all the other ribs.
Glue
in the wing-joiner-tube socket and the 1/16-balsa
shear webbing. I recommend that you glue a cap of balsa to the end of
the joiner-tube socket; it will keep the joiner tube from sliding from
side to side.
Adhere the 3/32-balsa sheeting to the top of the
wing. To do this, I glued the LE sheeting to the LE only. Once the glue
dried, I wet the sheeting with Windex so it would be easier to bend to
the wing contour. I positioned weights and used clothespins to hold the
sheeting to the rib and spar while I let the Windex dry.
After the Windex dried, I removed the weight and clothespins and then
glued the sheeting to the ribs. After that, I adhered the rest of the
top sheeting to the wing.
Carefully remove the wing from the workbench and flip it over so you can
glue the bottom sheeting to the wing. After you do that, put the 5/8-balsa TE and the wingtip in place. Sand the TE, LE, and wingtip to the
specified contour.
Mounting the Wing
to the Fuselage: The wing is held to the fuselage by a 1/4-20
screw from the inside of the fuselage. I modified a few 1/4-20
nylon slotted screws by gluing 1/16 plywood into
their slots. I reinforced the glue joint with some sawdust soaked in
cyanoacrylate glue. This makes mounting the wings to the fuselage fairly
easy.
Place the fuselage upside-down on the workbench and weight it down so it
is stable and difficult to move around. Rib R1 should have the forward
hole drilled and tapped for a 1/4-20 screw, and
the aft hole is for the 3/8-inch antirotation
dowel.
Glue
the antirotation dowel to R1. Make sure it sticks out approximately
1/2 inch.
Cut
the head off of a 1/4-20 screw and thread it into
the forward screw hole on the left- or right-wing R1 so that roughly
1/2 inch of the screw sticks out. This will be
used to mark the location for the hole in the fuselage.
Insert the wing joiner tube in the fuselage. Slide the wing upside-down
onto the joiner tube and up next to the fuselage side. Adjust the wing
angle so it will be approximately 0°, and gently press the wing into the
fuselage so that the 3/8-inch antirotation dowel
and the 1/4-20 screw mark the fuselage side.
Pull
the wing off the joiner tube and then drill where the marks indicate for
the wing mounting screw and the antirotation dowel. Remove the 1/4-20
screw from the wing.
Slide the wing back onto the joiner tube and then up against the
fuselage side, and check the wing incidence. If it is not 0°, enlarge
the 3/8-inch hole in small increments until the
wing is at the correct angle.
Inside the fuselage, slide the 1/8-plywood doubler
over the 3/8-inch antirotation pin, and glue the
doubler to the fuselage side. Be careful not to get glue on the
antirotation dowel. You can wax the dowel before you do this to keep any
glue from sticking to it.
See
if you can install the wing mounting screw to the wing from the inside
of the fuselage. If you can’t, enlarge the mounting hole in the fuselage
side.
Glue
the wing-mounting-screw doubler to the fuselage side. You can do this by
placing the 1/8-plywood doubler on the mounting
screw and then, from the inside of the fuselage, twist the mounting
screw into the wing and use it to hold the plywood doubler in place as
the glue dries.
Repeat this for the other side.

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