Reinforcing the tray's mounting takes only a few minutes and
some 1/2 balsa triangle stock. Using thick cyanoacrylate, glue two
pieces of triangle stock to the two formers that will hold the tray. The
tops of the balsa stock should be even with the former's tray slots.
Glue in the tray using epoxy. After it cures, double-secure the tray to
the fuselage with two more triangle stock pieces and thick cyanoacrylate.
After the servo tray has been installed, cut two pieces of maple block
roughly 1.5 inches long. Use 12-minute epoxy to glue the two blocks in
position just under the top of the wing saddle and against the rear
former.
Cut a piece of maple block the width of the fuselage. To find
its proper position, clamp it in place at the front of the fuselage.
Position the wing and carefully put a pencil down the front mounting
slot. Reposition the block until the pencil marks are near the block's
front. Mark the block's position on the fuselage walls, and then glue it
in place with 12-minute epoxy. Reinforce all the blocks with spruce
triangle stock, including the undersides.
Slide the wing dowels in
place, but do not glue them, and position the wing on the fuselage using
a few rubber bands. Mark the wing areas that would be over the center of
each rear block.
Remove the wing and drill two 5/16-inch holes at the
marks. Put two short pieces of arrow shaft in the holes and glue them
with thin and then thick cyanoacrylate. Cut the shafts even with the
wing surface. Install the front arrow shaft.
Mark the center of the
fuselage at the front and back of the wing saddle (the part the wing
rests on) with a pin each. The wing already has its center marked; it is
the joining line. Put a pin in the center of the rear fuselage.
Mount
the wing with at least 12 rubber bands, and align it with the two
forward-fuselage pins. Using a metal tape measure (the 1-inch-thick
types work best), determine how far it is from the rear pin to each
wingtip just in front of the aileron. If the measurements do not
matchthey should but often do notreposition the front of the wing,
keeping the rear centered, until the distances are identical. For
trainers, the difference should not exceed 1/16 inch.
Once the wing is
positioned, drill through the center of the two rear arrow shafts using
a 3/16-inch-diameter drill bitnot the 13/64-inch bit used when tapping
metal. Holes in wood tend to expand during the drilling process more
than holes in metal do. The smaller drill bit ensures a good fit.
Remove
the wing and tap the holes for 1/4-20 bolts. Replace the wing, mount it
with the two bolts and more rubber bands, and then recheck the
measurements. Once you are satisfied, drill the front block and tap it.
Replace the wing using all three bolts and remeasure. It should be in
alignment and will stay that way for a long time.
Remove the wood dowels
and rubber bands. Throw out the rubber bands; they are no longer needed.
Cover the fuselage holes with small pieces of matching covering. The
result is a cleaner-looking aircraft that stays in trim.
There isn't
enough room here to start fuselage construction, so that will have to
wait until next month. For now, you might be interested to see what
effect those flaperons had on the aircraft's flight performance. An
extensive flight review is posted on MA's Sport Aviator (www.masportaviator.com)
in the "Test Pilot Reports" section.
The 35° flaperons lowered the
Hobbistar 60's approach speeds by roughly 4 mph. But the airplane's
touchdown speed was lowered by 9 mph because the flaperons seemed to
gain effectiveness when the airplane came close to the ground, causing
it to "float."
I would have thought that the increased drag would have
quickly slowed the aircraft, resulting in a quick touchdown, even when
flying in such ground effect, but that did not happen. The airplane
floated in ground effect much farther than it did without the flaperons.
The flaperons helped steady the airplane in slow flight and reduced the
wings-level stall speed by 4 mph. With 18% (which are Futaba numbers;
other brands may differ) differential, the last traces of adverse yaw
disappeared and the ailerons remained fully effective throughout the
stall and in all slow-flight regimes. The "stunt flaps" made for
20-foot-diameter Loops and improved the Inverted Snap Rolls.
Next month
we will finish the Hobbistar 60 and do some flying. MA
Frank Granelli
24 Old
Middletown Rd.
Rockaway NJ 07866