| Model Aviation Home | |||
![]() |
![]() by Frank Granelli |
||
|
Unlike most car engines which have an independent oil source, the amount of oil applied to a model engine's moving parts depends entirely on the engine’s rate of fuel supply, or “mixture setting.” The mixture setting adjusts the amount of fuel that is mixed with engine’s incoming air supply. An engine’s maximum air supply is fixed by the diameter of the carburetor opening and adjusted by the area opened by the throttle barrel. (See photo 4A.) But the pilot adjusts the amount of fuel mixed with that incoming air supply using high- and low-speed fuel-metering devices known as “needle valves” and/or “air bleed” adjustment screws. By properly adjusting these fuel-metering devices, the pilot is responsible for the engine’s operating temperature and therefore its reliability and durability. This is true no matter what type of engine is used--a two-stroke or a four-stroke. There are several other types of model engines, such as gas ignition or true diesel, but the two- and four-stroke alcohol-fueled types comprise the majority of the engines that new pilots use. A quick look at the exploded engine views and photos reveals the differences between the two major engine types. The first (Diagrams 1 and 2), and simplest, is called a “two-stroke” engine. These are almost as operationally simple as engines get. Their design may be complicated, but provide them with the proper fuel/air mixture and a “lit” glow plug (the catalytic enhancer), and they will start and run every time. But how do they work? To best illustrate how it runs, we start with the engine not running and totally without fuel. The engine’s piston is at Bottom Dead Center (BDC). This means that it is as far down in its movement (called a stroke) as it can get. The engine has not started and there is no fuel anywhere inside it. In fact, there is no fuel anywhere except in the fuel tank. (It is important to have fuel in the tank before trying to run the engine.) Starting an engine from this position is difficult until fuel flows from the tank, through the fuel lines, and into the carburetor. Therefore, we need to draw the fuel from the tank and into the carburetor. We will use the “suction” effect that permits the engine to run in performing this task. Where does the suction come from? While at BDC, the Rotary Disk Induction valve--the slot cut into the hollow crankshaft just under the carburetor--is fully closed. The induction valve (for short) connects the carburetor to the engine’s lower crankcase when it is open, allowing fuel and air to flow into this lower area. As the engine is hand-rotated counterclockwise, the piston begins to move upward and closes all the transfer (intake) ports. These ports are cut into the cylinder wall opposite the exhaust port and connect the lower crankcase section to the sections above the piston and transfer fresh fuel and air into these upper sections. At this point, the induction valve begins to open. As the piston continues to move upward, the lower crankcase volume begins to increase. As this volume increases with continued upward movement of the piston, a low-pressure area is created in the crankcase. This happens because the now-sealed crankcase volume is bigger than it was, but it still contains only the original amount of air. The air expands to fill the increased volume and therefore has a lower pressure. But remember the induction valve that was just opening as the transfer ports were closing? It opens more as the piston travels upward. The valve is fully open at this point, and that means that the crankcase section is no longer sealed. If the carburetor throttle barrel is open, air rushes through the carburetor, through the rotary valve (crankshaft), and into the crankcase. Remember this process; it will be repeated shortly once fuel is added to the mix. Now there is lots of air rushing into and through the engine as we mechanically hand-rotate the propeller. What happens if we put an obstruction such as a thumb over the carburetor’s air inlet? Click on photo to view large image with caption Low pressure returns to the lower crankcase since it is again sealed, even when the rotary valve is open. But the piston is still moving and re-creating the low-pressure condition with each revolution. You can actually feel the suction with your thumb. This suction effect draws fuel and air into the carburetor. It is the engine’s only fuel-draw mechanism except for gravity. Since this suction is never as strong as a fuel pump, fuel-tank placement is critical. The low-pressure condition seeks relief from wherever it can, and since the only possible pressure relief is the small brass fuel inlet inside the carburetor itself—the fuel jet—fuel is drawn from the fuel tank and into the fuel jet. Remove the obstruction. As the induction valve opens, the crankcase’s lower pressure draws fuel through the fuel jet and air from the atmosphere into the induction valve. As the air is pulled through the carburetor, it speeds up to go through the narrow intake passage. The added velocity means that the intake air gains kinetic energy, and to maintain balance, the potential energy (temperature and pressure) drops. When the engine is running or hand-cranked, this lowered pressure is seen at the fuel jet, and the difference between this low-pressure area and the outside air pressure (seen at the fuel-tank vent) “sucks” fuel into the carburetor as if your thumb were still there! When the piston reaches as far upward as it can—Top Dead Center (TDC)—the fully open rotary valve begins to close but is still drawing fresh air and fuel into the crankcase for another 70-90 degrees of crankshaft rotation. The valve closes completely before the exhaust port begins to open. The crankcase and combustion chamber are again sealed. But the piston still has a ways to go before reaching BDC. It continues downward, compressing the fuel/air mixture inside the engine’s crankcase. This results in the lower crankcase becoming a high-pressure area. The piston continues downward, compressing the crankcase mixture and increasing the pressure. But before reaching BDC, the piston uncovers the transfer and boost transfer ports (extra ports cut into the engine to increase transfer efficiency). The high crankcase pressure now has an exit. The fuel/air mixture under pressure rushes up through the transfer ports and fills the entire volume above the piston. Since the exhaust port is also fully open at BDC, some of this precious mixture is lost out the exhaust port. But some remains above the piston. (One advantage of the Schnuerle boost transfer port system is that less incoming fuel/air mix flowing from these side-mounted ports is lost out the exhaust. The Schnuerle ports are not aimed straight out the exhaust port as the main transfer port is.) |
|||
|
Model Aviation Home |
|||